HTD/Powergrip GT Pitch Pulleys – Pulley School – Class 2: The Basics

The HTD and PowerGrip GT pitch pulleys are based in the metric system. The tooth profile of these common pulleys is curvilinear, and looks like: htd timing pulley tooth profile

Standard/Stock Part # Configuration:

15-5M15-6FA3

This part number is comprised of 7 coded sections:

1. (15) 2. (5M) 3. (15) 4. (-) 5. (6F) 6. (A) 7. (3)

1. Number of teeth in the pulley:

Can be 1-3 digits in length, and will always be a direct reflection of the number of teeth on the pulley. Example pulley above would have 20 teeth.

2. Pitch of the pulley:

Pitch refers to the distance from the center of a pulley tooth to the center of the next tooth. Fore these curvilinear pitches, B&B uses an abbreviated code to express the pitch for part numbering purposes. Common pitches, and their codes:

2P/2MR = 2mm PowerGrip GT

3P/3MR = 3mm PowerGrip GT

5P/5MR/5MGT = 5mm PowerGrip GT

3M = 3mm HTD

5M = 5mm HTD

8M = 8mm HTD

3. Belt Width:

This code indicates the width of the toothed section of a timing pulley, and directly corresponds to the width of the belt intended to run on the pulley. When measuring the toothed section of a pulley to determine its code, remember the width of the toothed section will be slightly larger than the belt intended to run on that section.

Common belt width codes for HTD/PGGT pitch pulleys:

06 – 6mm belt

09 – 9mm belt

15 – 15mm belt

20 – 20mm belt

25 – 25mm belt

30 – 30mm belt

4. Inch/Metric Designation

This code component has only two possibilities: “-” or “M”. This code component will clarify our interpretation of the final character in our part number. When the “-” character is used, the final part number section will be interpreted using the inch system of measurement. When the “M” character is used, the final part number section will be interpreted using the metric system. We will go into further detail shortley, when discussing the final coded section.

5. Pulley Appearance

This section of code will help you determine the physical appearance of the pulley, and the components used to assemble the pulley. These codes will be used throughout B&B’s part numbering system.

Standard pulley appearnce codes are:

  6F: With hub, with flanges.

6C: Typically for very small pulleys. These pulleys have a flange on one side and a hub that works as a flange on the other side.

6:  With hub, no flanges.

  6W: Typically for larger pulleys. Pulley has a hub, no flanges, and the body of the pulley has material removed to reduce weight.

3F: Without hub, with flanges.

3: Without hub, without flanges. Rarely used; few standard offerings.

6. Pulley Material:

This section of code indicates the material from which the pulley was made. The vast majority of our standard product line (using this type of part number) will have one of two codes:

A = Aluminum

S = Steel

Seldom used codes:

P = Plastic

I = Cast Iron

SS = Stainless Steel

 

7. Bore Size:

The final section of code in our part number will indicate the bore size of the pulley. As we noted earlier, the fourth section of code will have relevance in determining how this final section is interpreted. If the fourth section is a “-”, we will use a code to indicate our bore size in inches. If the fourth section is a “M” we will use a code to indicate our bore size in millimeters. The inch codes are incrementally issued based on common bore sizes, from smallest to largest. The metric bores are typically a direct reflection of the bore size in millimeters.

INCH CODES

1 = .125″ = 1/8″

2 = .1875″ = 3/16″

3 = .250″ = 1/4″

4 = .3125″ = 5/16″

5 = .375″ = 3/8″

6 = .500″ = 1/2″

7 = .625″ = 5/8″

8 = .750″ = 3/4″

9 = .875″ = 7/8″

10 = 1.00″ = 1″

METRIC CODES

3 = 3MM

4 = 4MM

5 = 5MM

6 = 6MM

8 = 8MM

10 = 10MM

12 = 12MM

15 = 15MM

 

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Imperial Pitch Pulleys – Pulley School – Class 1: The Basics

Imperial (American) Pitch pulleys are based in the “inch” system of measurement. The tooth profile of these common pulleys is trapezoidal, and looks like:

Standard / Stock Part# Configuration:

20XL037-6FA4

This part number is comprised of 7 coded sections:

1. (20)   2. (XL)   3. (037)   4. (-)   5. (6F)   6. (A)   7. (4)

1. Number of teeth in the pulley: Can be 1-3 digits in length, and will always be a direct reflection of the number of teeth on the pulley. The example pulley above would have 20 teeth.

2. Pitch of the pulley: Pitch refers to the distance from the center of a pulley tooth to the center of the next tooth. For Imperial pitches, B&B uses an abbreviated code to express the pitch for part numbering purposes. Common Imperial pitches, and their codes:

MP/MXL = .080″ pitch

LT (40 DP) = .0816″ pitch

XL = .200″ pitch

L = .375″ pitch

H = .500″ pitch

XH = .875″ pitch

3. Belt Width: This code indicates the width of the toothed section of a timing pulley, and directly corresponds to the width of the belt intended to run on the pulley. When measuring the toothed section of a pulley to determine its code, remember the width of the toothed section will be slightly larger than the belt intended to run on that section.

Common belt width codes for Imperial pitch pulleys:

012 = 1/8″ belt (.125″)

025 = 1/4″ belt (.250″)

037 = 3/8″ belt (.375″)

050 = 1/2″ belt (.500″)

075 = 3/4″ belt (.750″)

100 = 1″ belt (1.00″)

150 = 1.5″ belt (1.50″)

200 = 2″ belt (2.00″)

300 = 3″ belt (3.00″)

4. Inch/Metric Designation: This code component has only two possibilities: “-” and “M“. This code component will clarify our interpretation of the final character in our part number. When the “-” character is used, the final part number section will be interpreted using the inch system of measurement. When the “M” character is used, the final part number section will be interpreted using the metric system. We will go into further detail shortly, when discussing the final coded section.

5. Pulley Appearance: This section of code will help you determine the physical appearance of the pulley, and the components used to assemble the pulley. These codes will be used throughout B&B’s part numbering system. Standard pulley appearance codes are:

  6F: With hub, with flanges.

 6C: Typically for very small pulleys. These pulleys have a flange on one side and a hub that works as a flange on the other side.

  6:  With hub, no flanges.

   6W: Typically for larger pulleys. Pulley has a hub, no flanges, and the body of the pulley has material removed to reduce weight.

  3F: Without hub, with flanges.

  3: Without hub, without flanges. Rarely used; few standard offerings.

6. Pulley material: This section of code indicates the material from which the pulley was made. The vast majority of our standard product line (using this type of part number) will have one of two codes:

A = Aluminum

S = Steel

Seldom used codes:

P = Plastic

I = Cast Iron

SS = Stainless Steel

7. Bore Size: The final section of code in our part number indicates the bore size of the pulley. As we noted earlier, the fourth section of code will have relevance in determining how this final section is interpreted. If the fourth section is a “-”, we will use a code to indicate our bore size in inches. If the fourth section is a “M”, we will use a code to indicate our bore size in millimeters. The inch codes are incrementally issued based on common bore sizes, from smallest to largest. The metric bores are typically a direct reflection of the bore size in millimeters. In our example above, the 3 indicates a 1/4″ bore.

INCH CODES

1 = .125″ = 1/8″

2 = .1875″ = 3/16″

3 = .250″ = 1/4″

4 = .3125″ = 5/16″

5 = .375″ = 3/8″

6 = .500″ = 1/2″

7 = .625″ = 5/8″

8 = .750″ = 3/4″

9 = .875″ = 7/8″

10 = 1.00″ = 1″

METRIC CODES

3 = 3MM

4 = 4MM

5 = 5MM

6 = 6MM

8 = 8MM

10 = 10MM

12 = 12MM

15 = 15MM

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First Robotics Competition

The most important thing we can do is inspire young minds and to advance the kind of science, math and technology education that will help youngsters take us to the next phase of space travel.~John Glenn
gates robotics contest drive componentsSaturday, January 7, 2012 is the start date for the First Robotics Competition. The Manchester, New Hampshire kickoff event will be televised by NASA. That event and the many “local” kickoff events will give teams a chance to network, share ideas, pick up the Kit of Parts and get ready for the new competition season.B&B Manufacturing and the Gates Corporation have teamed up to provide the First Robotics teams with the Kit of Parts pictured above. Skids of kits were shipped out of  B&B Manufacturing in late October for this year’s competition.

Good luck to all of the teams!

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Helicopters and Pulleys Save lives!

hoist pulley“If a man is in need of rescue, an airplane can come in and throw flowers on him, and that’s just about all. But a direct lift aircraft could come in and save his life.” ~Igor Sikorsky

When Michael Mitchell, a mechanical engineer at Zephyr International, LLC called B&B Manufacturing, he needed pulley stock for a specially designed version of Zephyr’s hoist equipment that would be very light weight and used on board ships.

The B&B customer service team worked with Michael to determine B&B’s aluminum bar stock, 60L-PS8A is what he needed. B&B worked with Michael to determine that he needed 8 inches of “L pitch” pulley stock with 60 teeth and made from aluminum, a 60L-PS8A. Although not typically stocked, B&B machined the pulley stock to Zephyr specifications.

Pending the initial design tests results, B&B and Zephyr may have found a lightweight substitute for the heavy cast iron pulleys typically used on these critical hoists.
Up, up, and AWAY!

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New HAAS ST20 CNC Lathe

New Lathe!

st20  cnc lathe - power transmission components machining

B&B Manufacturing is in the process of aggressively expanding our manufacturing capabilities and speed. Our most recent addition, the brand new HAAS ST20, is a three axis lathe with an 8’’ chuck. This all new quality-built ST20 provides B&B with a greater ability to turn and mill complex timing pulleys and roller chain sprockets by performing multiple operations on this versatile machine. Drilling holes on the third axis helps B&B eliminate a second operation in some cases, which increases throughput, reduces handling, and improves accuracy. It also has a larger through bore than any of our other machines so jobs up to 2.5’’ in diameter can be bar fed. Bar feeding these jobs greatly reduces operator time by combining two jobs into one. You can find out more about B&B Manufacturing’s current machining equipment list at http://www.bbman.com/machining.html.

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